Automation & Retrofit Solutions

Transform your operations with advanced automation technologies and strategic equipment retrofits.

We help organizations modernize existing facilities and integrate cutting-edge automation solutions that deliver measurable ROI while minimizing disruption to ongoing operations.

[background image] image of workspace (for a manufacturing plant)
image of erp software modules
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[background image] image of industry landscape (for a manufacturing plant)

Automated Storage & Retrieval Systems (AS/RS)
Advanced storage solutions for maximum space utilization and efficiency:

System Types:
- Unit load AS/RS for pallet storage
- Mini-load systems for totes and cartons
- Vertical Lift Modules (VLMs)
- Horizontal and vertical carousels
- Shuttle systems and multi-deep storage

Implementation Services:
- Feasibility studies and ROI analysis
- System design and engineering
- Installation and commissioning
- WMS integration and optimization
- Operator training programs.

Robotics Integration
Deploy robotic solutions for repetitive and labor-intensive tasks:

Picking Robots:
- Piece-picking robots with vision systems
- Collaborative robots (cobots) for case picking
- Goods-to-person robotic systems
- AI-powered item recognition

Packing Automation:
- Automated case erectors and sealers
- Robotic palletizing systems
- Stretch wrapping automation
- Label application systems

Material Handling Robots:
- Palletizing and depalletizing robots
- Truck loading/unloading systems
- Layer picking robots
- Mixed-case palletizing

Warehouse Management System Integration
Seamless connectivity between automation and enterprise systems:
- WMS selection and implementation support
- Integration with automated equipment
- ERP system connectivity
- Real-time inventory visibility
- Order management optimization
- Labor management systems
- Performance analytics and reporting
- Mobile device integration (RF scanners, tablets)

Legacy Equipment Modernization
Extend the life and improve performance of existing equipment:

Control System Upgrades:
- PLC replacement and modernization
- HMI touchscreen upgrades
- Network and communication improvements
- Safety system updates

Mechanical Retrofits:
- Drive system replacements:
- Energy-efficient motor upgrades
- Structural reinforcement
- Component modernization

Software Updates:
- Control logic optimization
- Database migration
- Reporting system enhancements
- Remote access capabilities

ROI-Focused Automation Upgrades
Strategic investments with clear financial returns:
- Labor Reduction: Automate repetitive manual tasks
- Throughput Increase: Eliminate bottlenecks and increase capacity
- Error Reduction: Improve accuracy through automation
- Space Optimization: Increase storage density
- Energy Efficiency: Modern equipment reduces operating costs
- Safety Improvements: Reduce workplace injuries

Technology Assessment & Roadmap
Strategic planning for automation investments:
- Current state assessment and documentation
- Future state vision development
- Technology evaluation and selection
- Phased implementation planning
- Budget development and justification
- Risk assessment and mitigation
- Change management planning
- Performance metrics and KPI definition

Implementation & Commissioning
Expert project execution for successful deployments:

Project Management:
- Dedicated project manager assignment
- Detailed project planning and scheduling
- Vendor coordination and management
- Progress reporting and communication

Installation Services:
- Site preparation and infrastructure
- Equipment installation and integration
- System testing and validation
- Go-live support and optimization

Training & Knowledge Transfer
Ensure your team can operate and maintain new systems:
- Operator training programs
- Maintenance technician training
- Troubleshooting procedures
- Documentation and user manuals
- Train-the-trainer programs
- Ongoing support and refresher courses

Key Benefits
- Increased Productivity: Automation dramatically improves throughput
- Labor Optimization: Reduce dependency on manual labor
- Improved Accuracy: Automated systems reduce errors and waste
- Measurable ROI: Clear financial returns on automation investments
- Extended Equipment Life: Retrofits modernize aging systems cost-effectively
- Competitive Advantage: Modern automation enables market leadership