Conveyor Systems Maintenance

Ensure continuous, reliable operation of your material handling conveyors with our comprehensive maintenance services.

From basic belt conveyors to complex automated sortation systems, we provide the expertise needed to maximize throughput, minimize downtime, and extend equipment life.

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Belt Conveyor Maintenance
Complete service for all types of belt conveyor systems:

Belt Services:
- Belt tension adjustment and monitoring
- Belt tracking alignment
- Belt splice inspection and repair
- Belt replacement and installation
- Cleated and specialty belt maintenance

Component Maintenance:
- Drive pulley and tail pulley service
- Idler roller inspection and replacement
- Belt cleaner maintenance
- Take-up system adjustment
- Bearing lubrication and replacement

Roller Conveyor Systems
Specialized maintenance for powered and gravity roller conveyors:
- Roller inspection and replacement
- Chain and sprocket maintenance
- Drive system service (motor, gearbox, couplings)
- Bearing maintenance and lubrication
- Accumulation zone servicing
- Transfer mechanisms maintenance
- Pop-up transfer units
- Diverter and merge systems

Chain Conveyor Maintenance
Expert service for all chain-driven conveyor applications:
- Chain inspection and tension adjustment
- Chain lubrication programs
- Wear strip replacement
- Sprocket inspection and replacement
- Chain splice and repair
- Slat and flight attachment maintenance
- Pallet conveyor systems
- Overhead chain conveyors

Automated Sortation Systems
Comprehensive support for high-speed sorting equipment:

Cross-Belt Sorters:
- Belt alignment and replacement
- Carrier cart maintenance
- Divert mechanism service
- Track and guide rail alignment
- Control system diagnostics

Tilt-Tray Sorters:
- Tray mechanism maintenance
- Tilt actuator service
- Chain and trolley inspection
- Encoder calibration
- Chute and takeaway conveyor maintenance

Sliding Shoe Sorters:
- Shoe and slider maintenance
- Divert mechanism adjustment
- Belt maintenance and replacement
- Pneumatic system service
- Control valve maintenance


PLC Programming & Controls
Advanced control system services for optimal performance:
- PLC troubleshooting and diagnostics
- Program backup and documentation
- Control logic modifications
- HMI (Human Machine Interface) programming
- Variable Frequency Drive (VFD) programming
- Sensor calibration and replacement
- Safety system integration and testing
- Network and communication troubleshooting

Emergency Repair Services
Rapid response to minimize production interruptions:
- 24/7 emergency hotline
- Priority response for critical failures
- On-site emergency repairs
- Emergency parts inventory
- Temporary bypass solutions
- Weekend and holiday service availability
- Remote diagnostics and support

Performance Optimization
Maximize throughput and efficiency of conveyor systems:
- Throughput Analysis: Identify bottlenecks and capacity constraints
- Speed Optimization: Balance speed with product handling requirements
- Energy Efficiency: Motor and drive system optimization
- Predictive Maintenance: Vibration analysis and condition monitoring
- Spare Parts Management: Critical spares inventory planning
- Documentation Updates: As-built drawings and maintenance manuals

Preventive Maintenance Programs
Structured maintenance schedules to prevent unexpected failures:
- Daily operational checks
- Weekly inspection routines
- Monthly preventive maintenance tasks
- Quarterly deep cleaning and inspection
- Annual system audits and assessments
- Maintenance documentation and reporting
- Parts usage tracking and forecasting

Key Benefits
- Minimized Downtime: Proactive maintenance prevents unexpected failures
- Maximum Throughput: Optimized systems run at peak efficiency
- Extended Life: Professional maintenance extends equipment lifespan
- Rapid Response: Emergency services minimize production interruptions
- Safety Compliance: Regular maintenance ensures safety standards
- Cost Predictability: Planned maintenance reduces unexpected expenses